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10/08/2026
At HellermannTyton, we engineer automation systems that redefine efficiency in cable management.
From concept design to system commissioning, our R&D, prototyping, and automation experts create tailored fastening solutions that integrate seamlessly into complex production environments.
Our automation portfolio is designed for engineers who demand precision, traceability, and adaptability in every cycle. Whether it’s high-voltage cable systems, harness production, or zonal architectures — we help you automate with confidence.
Technical expertise
Manufacturing and material expertise combined with design excellence.
From product design and development to in-house mould engineering, testing and manufacturing with thermoplastics to quality assurance. We deliver end-to-end processes that ensure top quality products.
Development expertise: Engineering to help your progress
We combine mechanical design, materials science, and software integration to deliver robust automation platforms.
Using state-of-the-art tools like CATIA V5, Siemens NX, and Creo, our teams shorten development cycles and ensure flawless execution through in-house tooling, mould trials, and system validation.
We develop:
Our automation technology is built for long-term reliability and adaptable for multiple production lines — from standalone workstations to fully automated cells.
HellermannTyton is your partner across the entire product development process –
from initial idea through to series production.
Our engineering and account teams work side by side with you at every stage,
from first enquiry to final product.
Together, we create smarter solutions that simplify complexity,
optimise performance and deliver reliable results.
Selection of common plastics that we offer:
• Polyethylene (PE)
• Polypropylene (PP)
• Polyamides (PA6/PA66/PA46/PA11/PA12)
• Polyoxymethylene (POM)
• Polyphenylene sulfide (PPS)
• Polyetheretherketone (PEEK)
• 13 Development Sites
• Global product lifecycle software
• (PLM) Windchill
• Cross-country collaboration and project management
• CAD design
• Injection molding simulation
• Diverse material selection
• 3D printing of prototypes
• Innovation team
HellermannTyton is more than a product manufacturer — we are your engineering partner in automation.
Our mission is to help you scale efficiency, reliability, and sustainability across every level of your production.
From prototyping to series integration, we bring the Made for Real promise to life — through smart technology and genuine collaboration.
Lets drive sucess together. Contact us today.
Three Tools. Infinite Possibilities.
HellermannTyton’s automatic cable tie systems combine speed, reliability, and intelligence. They integrate seamlessly into automated production lines and provide comprehensive data monitoring for each tensioning cycle.
Selected models operate cordless and waste-free, combining flexibility with sustainability.
From the first concept to system commissioning, we provide tailored guidance and leadership for your automation journey. Our experts deliver onsite support to ensure smooth operation and seamless incorporation of external
components into your automation environment.
Our Cable Tie Guns are
| Made for Zonal Architecture: | Made for High Voltage Electric Architecture | Made for Fluid Routing Management: | Made for Harness Automation: |
|
Modular scalability Robotic integration Reduced complexity Monitored tension data |
Controlled tension for insulation safety Traceable process verification Integration into robotic cells Compliance with IEC and ISO standards |
Up to 70% faster assembly Cordless operation Force & PPM data tracking Reduced operator strain |
Up to 70% faster assembly Repeatable quality Plug-and-play integration Scalable for multiple lines |
Ready to automate your assemblies? Partner with HellermannTyton to scale efficiency, quality, and performance across your production.
The electromechanical ATS flex delivers high-quality bundling up to Ø100 mm — entirely waste-free. A separate head and tie feed ensures material is used only as needed, reducing waste and cost. Quick-change jaws (30, 50, 80, 100 mm) and plug-and-play integration make the ATS flex ideal for both stationary and automated systems.
Key advantages:
Reducing the amount of cut-off waste from cable ties installed in cars. You'll be surprised by the amount. Watch the video!
The fully electric CPK hybrid is the fastest tool in its class, completing ties in 0.65–1.0 seconds. It ensures process reliability through digital tension control, repeat accuracy, and full data documentation via the HT Data Management system.
With the CPK hybrid, automation engineers gain real-time process insight and unmatched flexibility — wherever productivity matters most.
Highlights:
HellermannTyton’s ATS flex and CPK hybrid tool systems apply ties and fasteners to cable bundles accuracy and consistency. Integrated into automated processes, or used semi-automatically and flexibly with cordless units, they offer multiple benefits. The CPK hybrid is fast, flexible and portable – thanks to a battery. This allows you to tie smaller cable ties - in just 0.65 seconds per binding - and with a fully charged battery, up to 8,000 cable ties can be made. It can be used lying or standing and it can also be used with power supply.
With the ATS flex we can bundle waste-free up to a diameter of 100 mm. 3 quick-change jaw sizes in diameters of 30 mm, 50 mm, 80 mm are included, but additional jaw size is also available in 100 mm - Ideally suited for large-scale production.
The FTS pro brings automation and data intelligence to fixing tie applications. It processes T30SOS and T50SOS one-piece fixing ties for clean, high-quality bundling and flush cutting — with complete process data capture.
System benefits:
Discover the FTS pro, HellermannTyton’s advanced electronic autotool designed for precise, efficient, and fully automated processing of one‑piece fixing ties. Engineered for modern production environments, the FTS pro ensures consistently high‑quality bundling and perfect flush cutting - every time.
Whether integrated into robotic systems, used with magazine feeding, or - shown here in this video paired with a pneumatic feed, the FTS pro delivers unmatched flexibility for diverse assembly setups.
The pneumatic feeding operates via vibratory conveyor. Filling of the vibratory feeder is possible manually or via bunker. Different one-piece fixing ties can be processed.
