03/07/2025

Electrical installation solutions by HellermannTyton: innovative, safe and well thought-out

Electrical equipment accessories for professionals

Electrical equipment for installations

Professional electrical installation requires not only well-trained specialists but also reliable and well-engineered components. HellermannTyton continues to develop practical solutions that help electricians and engineers across a wide range of applications.

For low-voltage terminations our pre-insulated terminals offer fast, colour-coded identification and secure crimping, helping reduce wiring errors and speeding up assembly. Available in ring, spade, fork, and crimp link styles, they ensure consistent performance in switchboards, vehicles, and industrial systems.

Bootlace terminals provide clean, secure terminations for finely stranded cables in screw terminals and control panels. Single, twin, and uninsulated options are available, all halogen-free and compliant with REACH and RoHS, making them ideal for high-density or space-limited installations.

For larger conductors and power distribution, copper cable lugs and links ensure strong, corrosion-resistant connections. Suitable for solid or flexible cables, our range includes in-line and reducing links, with bi-metallic options for connection between aluminium and copper in solar and utility applications.

To protect installations, HelaTape offers a full range of electrical tapes for bundling, insulating, sealing, and marking. Available in multiple colours and grades, they’re designed to perform in demanding environments.

From terminations to insulation, every product is engineered for long-lasting performance, safe handling, and efficient installation — on-site or in the workshop.

Product overview

Electrical tapes HelaTape

Electrical Installation Electrical Tapes

Within electrical installation the main applications of HelaTape are the insulation, fixing, bundling, sealing and marking of wiring. Various sizes, colours and materials support the professional use of HelaTape in electrical installation: as a fast, reliable help for repairing cables, as a tool for sealing connection points, as a warning for temporarily laid wiring or as a clearly visible cable marker. Thus, the PVC HelaTape Flex insulating tapes are coated with adhesives that are specially adapted to the respective application areas, emphasising their mechanical properties for electrical work.

HelaTape Power is mainly rubber-based and is used for protection, insulation and sealing in electrical installation. The product family is supplemented with HelaTape Shield, which was specially developed for the repair of electric shielding. HellermannTyton also offers HelaTape Tex, a low-reflection fabric tape for use in the construction of exhibition stands and stage design.

Cable lugs and links

Electrical Installation cable lugs and links

Copper cable lugs are designed to provide safe, secure, and reliable terminations across a wide range of installations. Manufactured from 99.9% high-conductivity copper and tin-plated for corrosion resistance, they are suitable for use with both solid and flexible conductors in industrial, infrastructure, and renewable energy environments.

All HellermannTyton copper cable lugs comply with AS/NZS 4325 Part 1:1995 and are available in sizes ranging from 1.5 mm² to 630 mm². For correct installation, each lug must be crimped using a compatible tool and die to ensure proper compaction and long-term performance.

Pre-Insulated terminals

Electrical Installation pre-insulated terminals

Pre-insulated terminals offer dependable solutions for achieving secure electrical connections in low voltage applications. Designed for fast and accurate terminations, these terminals are widely used across automotive, rail, and industrial systems, as well as switchboard manufacturing.

Colour-coded insulation allows for quick identification of conductor size during installation, reducing wiring errors and speeding up workflow. HellermannTyton pre-insulated terminals are manufactured from either 99.9% pure copper with durable PVC insulation or brass with a nylon sleeve for increased mechanical strength. All variants are packaged in resealable bags for convenient use in both workshop and field environments.

Bootlace termianls

Bootlace terminals

Bootlace terminals simplify the termination of flexible, finely stranded cables by preventing conductor splaying and ensuring a firm connection inside screw terminals and terminal blocks. Ideal for control panels, switchboards, and industrial automation, they improve both installation quality and system reliability.

These ferrules are made from tinned copper with a nylon sleeve and are available in a wide variety of sizes and colours for easy identification. Twin versions support parallel wiring or allow two cables to connect to the same terminal point, while uninsulated ferrules offer increased temperature resistance in space-constrained or harsh environments. All variants are halogen-free and meet REACH and RoHS compliance standards.

Electrical tapes HelaTape

HellermannTyton offers a comprehensive range of PVC and rubber tapes for bundling, insulating, fixing, sealing and marking applications round all kinds of electrical applications. PVC-based tapes are designed for low voltage applications and available in a variety of dimensions and colours. Rubber tapes are suitable for sealing and insulating power cables and splices in low, medium and high voltage applications. Cloth tapes are extremely strong and ideal for identification, fixing and repair purposes.

PVC tapes

Electrical Tapes HelaTape PVC

PVC-based electrical tapes are designed for low voltage applications and available in a variety of dimensions and colours.

Rubber tapes

Electrical Tapes HelaTape Rubber

Electrical tapes made of rubber are best suited for sealing and insulating of wiring and splices from low to very high voltage.

Cable lugs and links

Precision-engineered cable lugs and links support energy-efficient terminations by minimising contact resistance and mechanical fatigue. Designed for optimal performance under various operating temperatures and electrical loads, they ensure continuity across power distribution, grounding and control systems. Their structural integrity makes them ideal for vibration-prone environments such as mining, transport, and heavy industry— where reliability is non-negotiable.

Copper cable lugs

Bell mouth copper lug, CL240-12BM

Standard copper cable lugs are designed to terminate solid or flexible conductors, offering a secure and durable connection across power distribution and control applications.

Cable links

Cable links, CS240

Copper cable links provide an in-line connection between conductors of the same size, ensuring consistent conductivity where termination is not required. Reducing links are also available to join cables of different sizes, supporting efficient transitions in control panels and switchboard wiring.

Bi-metal lugs

Bi-metal lug, BML240-12

Bi-metal lugs offer a safe and efficient solution for connecting aluminium conductors to copper busbars, preventing galvanic corrosion in mixed-metal installations.

Pre-Insulated terminals

Used extensively in electrical assembly lines and maintenance operations, pre-insulated crimp terminals streamline the process of connecting conductors while offering essential strain relief and insulation. Available in multiple terminal types—ring, spade/fork, crimp links and more—they ensure secure electrical joints and help maintain compliance in low-voltage applications. Material selection supports application-specific performance, whether under mechanical stress or temperature variation.

Ring Terminals

Ring Terminals RD series

Pre-insulated ring terminals provide a secure and vibration-resistant connection, ideal for fixed wiring where the terminal needs to be fastened to a stud or screw.

Spade/fork terminal

Spade/fork terminal

Spade and fork terminals allow quick and convenient installation or removal from screw-type terminal blocks, offering flexibility in confined or frequently serviced spaces.

Crimp links

Crimp links

Crimp links create a reliable in-line connection between two conductors, supporting electrical continuity in low-voltage control wiring, automotive systems, and switchboards.

Bootlace terminals

Bootlace ferrules support proper conductor insertion and consistent clamping pressure in terminal blocks. They help eliminating risk of stray wire strands and uneven connections that could cause hotspots leading to performance drops. Available in single and twin configurations, these terminals are a must-have for precision wiring safety and reliability. 

Single bootlace ferrules

Bootlace Ferrules, BL4

Single bootlace terminals simplify the termination of flexible, finely stranded cables by preventing splaying and ensuring a clean insertion into screw or clamp terminals.

Twin bootlace ferrules

Twin bootlace ferrules, BLT1.5

Twin bootlace ferrules are designed to terminate two flexible conductors within a single sleeve, streamlining parallel connections in compact control panels or wherever two cables are required to terminate at the same terminal point.

Un-insulated bootlace ferrule

Un-insulated bootlace ferrule

Un-insulated bootlace terminals offer increased temperature resistance and a compact form factor, making them ideal for high-density or high-heat industrial installations.

FAQ – Frequently Asked Questions

What is electrical installation and why is it important?

Electrical installation involves the setup of electrical systems, wiring, and equipment in commercial and industrial spaces. It is crucial for businesses as it ensures a safe, reliable, and efficient supply of electricity to support operations.

What is the benefit of electrical tape in electrical installation jobs?

Electrical tape is a commonly used tool in electrical installation jobs and can be used for several applications such as insulation, wire identification, bundling and securing as well as temporary repairs. Some types of electrical tape are even designed to be water-resistant. Furthermore, electrical tape is often flexible and can stretch, making it easy to conform to irregular shapes and contours. Lastly, electrical tape is easy to apply and remove, making it a convenient tool for electricians.