Cable management: flexible, screwable, self-adhesive, protective – an overview of options for industrial applications
Cable management means safe, organised, space-saving wiring
Cable management is an essential part of the daily work of an electrician or panel builder. With efficient cable management products you can make cables "invisible", reduce risk of injury and save space at the same time.
However, cable management products are not only interesting for the electrician or control cabinet engineer. Facility managers, DIY fans and anyone at home with lots of electrical equipment on the desk or in the living room can benefit from optimum cable management that helps create order, for example by:
- Routing cables in different directions
- Branching off cables
- Protecting cables
- Eliminating trip hazards
Watch this video to see how to organise and secure your cabling:
Cable management for walls and edges
Wall cable management: with specialised wall plugs
For cable management along walls we recommend our LOK series. These are specially-developed wall plugs. They are ideal for fixing lines in wall cavities at the building stage – as a horizontal or vertical cable manager.
Just hammer securely into pre-drilled holes. The head of the dowel is a cable tie mounting point and ensures simple and effective cable management – even on materials where nail clips often fail.
- Suitable for many materials such as concrete, bricks or wood
- LOK01B suitable for soft masonry and 6 mm holes
- LOK05 maintains space between the fastened cable and the surface
Cable management with mounting clips: EdgeClip
Another quick and easy way to route cables is to use our EC mounting clips. EC stands for EdgeClip. These mounting clips allow you to securely attach cables and wires to panel or component edges without drilling or sticking.
They ensure the flexible, organized routing of cable harnesses, cords or pipes. The EdgeClip withstands high pull-off forces and includes a secure mounting point for cable ties to ensure permanent cable management.
- Broad range of variants – cable management possible on, over, or alongside edges
- Mounting clips for three edge thicknesses available
- Simple ‘push-on’ manual installation to the edge
- Secure fixing without drilling, screwing or sticking
You can find out more about cable management solutions with EdgeClips on our cable clips for edges page.
Screwable and self-adhesive cable management
Wall cable management with screwable sockets: Q-Mount
The special design holds the cable tie in a vertical position so that both hands are free during installation. These are optimal conditions for temporary and permanent cable management, especially along walls.
Cable management system with self-adhesive mounts – FlexTack
If screwing or drilling to attach anchor points for cable ties is not possible, then we have a simple answer – adhesive mounts. These self-adhesive accessories are suitable for fixing cords to various surfaces.
FlexTack is an especially innovative fastening solution for cable routing across curved or angled surfaces.
The advantages of mounts combined with modified acrylate adhesive:
- High temperature resistance
- High cohesive strength and good weather resistance
- No drilling or screwing means reduced risk of corrosion
- Weight advantage compared with mechanical fastening
- Production costs can be reduced
- Fast, simple and flexible installation
Further insights into our adhesive and screwable mounts can be found here.
Desk cable managementDesk cable management
Cable cover: Helawrap
Think of all the leads that run behind and under office desks, hi-fi systems or television sets. Not only does this tangle of cables look unattractive, it also poses a risk of stumbling. We have the solution for optimal and clean cable management at desks – the protective Helawrap cable cover. This is a plastic conduit made of polypropylene, which is easily pulled over the leads or cables with the aid a special tool – rather like using a zipper. This means that even longer cables can be bundled quickly and easily and branched out at different points.
- Easy and effortless to use
- Good abrasion protection
- Cable management over the entire length possible
- Can be reused
- Available in different colours (black, grey, white)
Protective braided sleeving: Twist-In
Another desk cable management idea is our Helagaine Twist-In series. This is a self-closing protective sleeving made of polyester. It not only ensures order, but also protects the bundled cords from abrasion. The design of the protective hose allows easy access for maintenance or additional cables at any time.
- Self-closing protective sleeving made of polyester
- Very good protection against abrasion
- Ideal for subsequent installation
- Easy, simple attachment and removal
Flexible cable management
Movable cable manager: Omega clips
Flexible cable management of cables and wires in any direction is possible with our Omega series mounting clips. This series is characterised by the simple mounting of the clips on a cable, hose or pipe. They can be attached easily and are therefore suitable for retrofitting.
These Omega clipes are 360° rotatable and compensate the movement of the guided cables. These cable management clips particularly popular in the automotive industry for connecting cables with different rigidity.
Verdrahtungskanal: HelaDuct Flex
For many installers, flexible cord management systems are particularly important. It enables space-saving routing in many environments. Simple routing and optimum space utilisation make this flexible wiring duct attractive for use in panel building, for example, between the door and sides of a closure.
Simple routing and optimum space utilisation make the product attractive – especially for use in panel buildings.
This product offers further advantages:
- HelaDuct Flex is fixed with adhesive tape, therefore no drilling is necessary.
- Adhesive tape enables quick assembly.
- HelaDuct Flex is extremely flexible and can be installed at an angle of 90° and higher.
- ur flexible cable duct is easy to open and suitable for subsequent maintenance.
Cable management for special industrial applications
Cable management ideas for panel building
Cable management is one of the most important challenges for panel builders. Organized routing and protecting as many wires as possible in as few wiring channels as possible is the challenge. This interaction should create order that makes subsequent maintenance work as safe and convenient as possible for the electrician.
HellermannTyton launched the HelaDuct product series for this special form of cable management. It contains wiring ducts as well as specially developed retaining clips that prevent the cables from falling out when the cover is removed.
In addition, our range includes fastening elements and tools for edge-free removal of side wall segments and fingers.
The advantages of our cable management solutions in panel building:
- Robust and halogen free wiring ducts made of high-quality thermoplastics
- Easy removal of fingers for quick installation
- Injury-free working thanks to burr-free edges
- Screwless fixing of the ducts with plastic rivets
- Cable ties can be attached in the ducts using special fastening elements
Further information and products around our panel building product range can be found in our brochure.
Cable management solutions for the heavy-duty industry
In heavy-duty applications there is a risk of cable damage and defective bundling on account of sharp-edged metal mounts. In order to prevent this, we have developed the Saddle Mount series for heavy-duty applications.
These robust plastic parts are permanently mounted with threaded bolts or screws and guarantee a secure hold, even with strong vibration. Electrical cables and pneumatic or hydraulic hoses can be fastened with cable ties. This type of cable management allows up to three parallel bundles to be securely routed.
- Lower weight compared to a metal product
- Bundle protection due to smooth surface
- Thermal, electrical and vibration decoupling
Cable management products for the wind industry
In the wind industry, routing cables and wires inside the loop, where the rotatable nacelle meets the tower, is a particular challenge because these cables are subject to constant twisting. We developed the Loop Spacer to prevent abrasion between the cable sheaths.
It is easy to install using a click system, creates order and also improves the cooling behaviour of the cables.
Wind turbines: Cable Management and Cable routing
How can you reduce the cost of energy? Find out here how you can reduce maintenance and servicing costs for your wind turbines thanks to innovative cable management solutions.
Cable management for high temperature applications
High temperature is a key issue for many industries. We can replace metal with plastics such as PA46, PEEK and E/TFE (Tefzel®) – even in applications involving a high operating temperature and without compromising on quality and performance. Find out more about HellermannTyton’s expertise in injection-moulded cable management solutions made from high-performance, high-end thermoplastic. Get in touch with us! Your suggestions might be our inspiration for a new product to meet the demands of your application.
Shipbuilding: cable management
How can you increase safety and efficiency when it comes to cabling? Find out here how you can benefit from the durability of halogen-free cable management solutions from HellermannTyton. Certified by DNV, GL, ABS and BV.
Solar plants: cable management & UV resistance
How do you recuce the maintenance costs of your solar plant? Discover here how you can save time and money thanks to UV-resistant, corrosion-free cable management solutions.
HellermannTyton´s multi-skilled teams develop productivity-enhancing concepts for the automotive industry. A global network of experienced design engineers continually optimises a product range that fulfils the demanding requirements of this industry, such as e.g. • High temperature resistance • Heavy duty applicability • Splash guard
A broad portfolio of precision parts addressing the evolving requirements in aerospace proves our dedication to doing more with less. Come and take off with products MADE FOR LIGHTNESS.
Whether it’s a single massive order or a massively important single solution, our team of experts around the world can meet your needs, no matter the size. Learn more about our products – MADE FOR LARGE AND SMALL.
HWPPMC and SBPEMC metal-content cable protection
HWPPMC is particularly suitable for installation and maintenance in the food-processing industry and for food-processing machines. SBPEMC is designed for applications in food-processing plants and machines.