Innovative gel-filled cable joints for reliable cable connections.


RELICON gel-filled cable joints for easy and time-saving application

RELICON gel-filled cable joints for connecting cables indoors, outdoors and under the ground, consist of a robust shell and flexible RELICON gel. The gel-filled cable joints meet the highest electrical engineering standards and offer mechanical protection and insulating in one easy step – the installer saves time and does not require any special tools or accessories for the installation.


RELICON gel technology offers a variety of advantages. The gel-filled cable joint is quick and easy to install. The moulding shells are made of impact-resistant polypropylene (PP) with an integral film hinge.


Some RELICON straight-through gel-filled cable joints are temperature-resistant up to 130 °C, are non-labelled and can be stored for an unlimited period. HellermannTyton offers gel-filled cable joints in a wide range of sizes covering the technical requirements of all common cable cross sections.

The optimal gel technology for your application

Reliseal family

RELICON Reliseal straight-through gel Joints: for connections under extreme conditions.

RELICON Reliseal gel cable joints are designed for reliability and robustness under the toughest conditions. They are tested according to EN 60529:1991 and achieve protection class IP68 (waterproof to 10 meters). Ready-to-use out of the box, installation is quick and easy.

gel straight through and gel branch joint relilight

RELICON Relilight straight-through and branch gel joints: specially designed for the needs of lighting installers to connect and tap-off small conductor cross-sections.

RELICON Relilight gel cable joints, compact dimensions, integrated strain relief and IP68 safety class make it an ideal product for reliably connecting and insulating cables in confined spaces and under wet or dusty conditions. RELICON Relilight is tested to EN 60998-2-1:2004. It is resistant to ageing and weathering and withstands temperatures from -30 to +130 °C.

Relifix family

RELICON Relifix straight-through and branch gel joints: for quick and effortless application.

RELICON Relifix gel cable joints are suitable for cable connections indoors, outdoors and in conduits. They consist of a robust polypropylene sleeve pre-filled with RELICON gel. Relifix products comply with the highest electrical engineering requirements and provide mechanical protection and insulation in a single work step. The products comply with the major European standards EN 50393 (corresponding to DIN VDE 0278).

2-component silicone gel Religel

RELICON Religel two-component silicone gel.

RELICON Religel is an flexible two-component silicone gel that can be easily applied in individual quantities. It has excellent insulating properties, good chemical resistance and excellent resistance to moisture.
Typical applications include encapsulationg electronic components or electrical connections subject to damp, humid or wet conditions. Mixing the non-toxic transparent resin and green-coloured hardener (A and B components at a ratio of 1:1) is simple and safe. The material’s excellent flow properties make it easy to pour. Religel cures fast and effective protection against moisture, dust and mechanical stress is achieved in less than ten minutes potting time.

Silicone-free hydrocarbon resins

For applications where silicone is undesirable, or where saltwater resistance is required, HellermannTyton also offers two-component non-toxic transparent gel products based on hydrocarbon resins:

Relicon 2-component gel KH67

Two-component gel RELICON KH 67

RELICON KH 67  (yellow translucent) is especially suitable for use with junction boxes in the low-voltage range, located in a humid area or in the ground. After curing, RELICON  is characterised by its excellent resistance to moisture and very good insulating properties as well a good chemical resistance.
For application as electrical insulation and moisture protection for the low-voltage range. Particularly suitable for filling of junction boxes.

Relicon 2-component gel KH 100

Two-component gel RELICON KH 100

RELICON KH 100 (orange translucent) is supplied in a commercially available 250 ml cartridge. It is especially suitable for use with junction boxes in the low-voltage range, located in humid areas or in the ground. After curing, RELICON KH 100 is characterised by its excellent resistance to moisture and very good insulating properties as well a good chemical resistance.
For application as electrical insulation and moisture protection for the low-voltage range. Particularly suitable for filling  junction boxes.

Gel technology from RELICON by HellermannTyton: gel-filled cable joints for reliable cable connections under extreme conditions.

RELICON Reliseal gel-filled cable joints: for the toughest demands.

gel filled cable joint Reliseal

RELICON Reliseal gel cable joints are secure and robust partners for the most extreme conditions. The straight-through joints with a protection class of IP68 consist of a solid polypropylene shell (PP) filled with RELICON gel. These gel-filled cable joints are suitable for jointing on polymeric cables and wires made of PVC, XLPE, PE, EPR, etc. RELICON Reliseal fulfils the highest requirements for electrical installations and offers mechanical protection, insulation and sealing in one work step. The installer saves time and requires no special installation tools.
For application in low-voltage electrical networks, underground, submerged, outdoors, indoors and in wiring ducts.

 

 

RELICON Relilight gel-filled cable joints : the compact protector.

Gel-filled cable joints Relilight

RELICON Relilight joint sets are specially designed for lighting installations, with a specific focus on LED lighting.
They are tested according to DIN EN 60998-2-1:2004 and achieve the IP68 protection class. The sleeves are flame retardant according to UL94 V0. Depending on the connector type, Relilight is suitable for straight-through and branch connections. Relilight is suitable for jointing on polymeric cables and wires made of PVC, XLPE, PE, EPR etc. The silicone-based RELICON gel pre-filled in the sleeves provides insulation, sealing and mechanical protection in one step and reduces the total cost of installation.
For application in low-voltage networks, for outdoor lighting installations, connections underground, submerged, outdoors, indoors and in wiring ducts.

 

 

RELICON Relifix gel-filled cable joints: the universal sleeve.

gel-filled cable joint Relifix

RELICON Relifix is quick and easy to install. The sleeves are provided with a film hinge and are made from thick-walled and impact resistant polypropylene (PP). The RELICON gel in the shells insulates and seals the connection entirely. Depending on the type of connector, Relifix can be used universally for  straight-through and/or branch joints on polymeric cables and wires made of PVC, XLPE, PE, EPR etc.
For application in low-voltage networks underground, submerged (to 1.3 m), outdoors, indoors and in wiring ducts.

 

 

 

 

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Update: 25/06/2017 © HellermannTyton 2016