19/03/2024

Cable tie guns for optimal tensioning and smooth cutting of cable ties

Cable tie guns – reliable, convenient, for long-term use

Automatic cable tie gun, CPK hybrid

Cable tie guns are not all the same – and for good reason. While some cable tie processing tools are suitable for areas that are difficult to access, other cable tie guns must function without electricity when used in mobile applications. There are also the durability and efficiency requirements of modern series production to consider: Cable tie tools must always be reliable and convenient, even during long-term use.

That’s why HellermannTyton offers a comprehensive range of cable processing tools, including manual and pneumatic cable tie guns plus unique automatic cable bundling tools.

Cable tie guns are the ideal solution for optimum tensioning and cutting of cable ties flush to the cable tie head. They eliminate the sharp snags that conventional wire cutters leave behind. Cable tie guns also help accelerate bundling processes and professionalise the tying of cable ties made from various materials and sizes.

See in this video how to cut cable ties safely and without sharp edges using a professional cable tie gun. The EVO7 cable tie gun featured is one of the most lightweight yet robust manual cable tie enough for industrial processing of cable ties: 
 

Automatic cable tie guns

 

Autotool CPK hybrid: fully automatic, fast and process-reliable cable tying system

The electrically operated Autotool CPK hybrid bundling tool is a leader in terms of process reliability and automation. It works fully automatically and accelerates cable tying processes considerably. Bundling, threading, tensioning and cutting are done at the touch of a button – with constant quality. This automatic bundling tool makes faster and more effective processing possible.

CPK hybrid, can be used cordless with CAS battery

Depending on the application the CPK hybrid can either be used with the corded Power pack or cordless with CAS battery that can be integrated into the handle. Perfect when the nearest power outlet is further away, e.g. in solar parks.

This automatic cable tie gun is able to stand up – so you can easily place it onto the workbench. Bundling, threading, tensioning and cutting are done at the touch of a button – with constant quality. This automatic bundling tool makes faster and more effective processing possible.

Interested in having the CPK hybrid presented live, based on your specific application? Request your free onsite demo here.

Automatic cable tying system: CPK hybrid

Your advantages:

  • Cycle time: up to 0.65 seconds per setting depending on quality and force
  • Bundle diameters up to 20 mm
  • Includes "HT Data Management" software for complete documentation of each repetitive cable tie processed
  • Special functions enabled trough software, e.g. definition of the bundle diameter independent of the bundle size
  • Software settings controllable via display or computer
  • Processing of bandoleers of 50 cable ties or reels of 3,500 cable ties
  • Ideal for applications with high quality requirements, e.g. large-scale series production

Power supply via:

  • CPK CAS Battery 18V – up to 8,000 ties with one battery charge, only approx. 30 minutes battery charging time
  • Power pack CPK – input: 100-240 V AC, 50/60 Hz; output: 25.2 V DC max. 150 W
  • Power pack CPK with control box for integration into automatic production systems  – input: 100-240 V AC, 50/60 Hz; output: 25.2 V DC max. 150 W

Suitable accessories:

 

 

Fast and waste-free bundling of cables ties with the ATS flex

Fast and waste-free bundling of cables ties with the ATS flex

The ATS flex is an automated and process-reliable cable-tying system, that bundles waste-free, so disposal time and costs are eliminated. The correct jaws size and speed are set out automatically during commissioning, which leads to better process quality thanks to the optimised bundling process – patended!

Looping, threading, tensioning and cutting off at the touch of a button with consistent quality. A jaw closure detection is integrated: Closure of cable ties checked by pliers locking by means of a sensor. Ties up to a diameter of 100 mm possible: three quick-change jaw sizes in diameters 30 mm, 50 mm, 80 mm included, additional jaw size available in 100 mm – Ideally suited for large-scale production. Communication via interface: Our new electronic is based on the common industry standard - very easy to integrate into your automated process. Various colours available from stock.

 

Your advantages:

  • Fast & reliable automatic bundling process due to automatic jaw calibration and Integrated jaw closure detection
  •  Ties up to a diameter of 100 mm
  •  Waste-free bundling
  • Communication via interface
  • Automated process control or control of the manufacturing process
  • Combination of two colors possible for sealing head & tie

Discover the fast and waste-free bundling with the ATS flex:

Manual cable tie guns

For plastic cable ties: EVO7 and EVO9 – precise, reliable tensioning and cutting

With the EVO family of cable tie guns, HellermannTyton offers you the most ergonomic and durable manual cable tie tools on the market. Comfort and function are combined to provide high-quality repeatable cable tying results at a wide variety of tension settings.

The technology in the EVO7 and EVO9 cable tie tools significantly reduces the amount of force required to tension and cut cable ties. The EVO family cable tie processing tools feature quick adjustment for changing between tension setting ranges.

For plastic cable ties: EVO7 and EVO9 – precise, reliable tensioning and cutting

Your advantages: 

  • Ergonomic, non-slip grip for comfortable, secure grip
  • Different grip widths for optimum comfort: EVO7 and EVO9 (90mm), EVO7SP and EVO9SP (80mm)
  • TLC (Tension/Lock/Cut) technology for fast, precise tying and cutting
  • with minimal effort
  • Very low-maintenance thanks to extreme durability
  • Simple tension adjustment using rotatable knob
  • Flush, safe cutting of the cable tie directly at the head
  • Virtually no recoil
  • Cable tie widths: EVO7 up to 4.8 mm; EVO9 up to 13.5 mm
  • Narrow nosepiece for installation in tight spaces
  • Individually adjustable and calibrated tension settings

For metal cable ties: MK9SST, up to 16 mm strap width

For metal cable ties: MK9SST, up to 16 mm strap width

With its lightweight, ergonomic design, the MK9SST cable tie gun is an ideal tool for applying the MBT series stainless steel cable ties. Although it is used for applying stainless steel cable ties, the MK9SST cable tie gun enables work to be carried out without operator fatigue.

For easier handling the tensioning is fully adjustable by means of a quick two level control with an additional fine setting. This feature means that damage to the bundled materials is easily avoided. The cable ties are automatically cut off flush with the head when the preset tensioning level has been reached.

 

 

 

The EVO KR: Fast, adjustable and consistent application of vibration-resistant KR-Series ties

Cable tie gun EVO KR for KR-Series ties

With its ergonomic design, the EVO KR cable tie gun allows for effortless application of vibration-resistant KR cable ties, thereby reducing operator fatigue. The tool – which is made in Germany – incorporates all the processing advantages of our proven range of EVO cable tie tools and comes with plenty of other features:

  • One-handed operation: tension, secure, lock and cut the ties with only two steps and using only one hand
  • Sideways insertion: makes it easier and faster to insert the ties – it is based on the trusted EVO tool design
  • Tension adjustment: the cable tie can be tightened according to specific tension requirements
  • Calibration: specified tension forces can be preset in the tool – the tension will always be consistent and cables cannot be damaged
  • EVO-Series-Design: The durable yet lightweight housing ensures even more reliability – it withstands chemicals and drop tests in the toughest environments

Pneumatic cable tie guns for plastic cable ties

MK3PNSP2: fast, reliable, low maintenance processing tool

The MK3PNSP2 cable tie gun is pneumatically operated. It is characterised by its high bundling speed and is often used in large-scale series production, on wiring harness assembly lines and in cable assembly.

The processing of cable ties is very easy with this cable tie gun: A push on the button and the cable tie is tensioned and automatically cut directly at the head. The smooth cut edge prevents injuries.

The strap cut-off is ejected automatically to eliminate process interruption.

fast, reliable, low maintenance processing tool: MK3PNSP2

Your advantages: 

  • Especially robust metal housing
  • For use with cable ties up to a width of 4.8 mm
  • Seamless tension adjustment
  • High bundling speed
  • Flush cutting

Zip tie cutter: remove plastic cable ties safely with the EVO cut

 

The cable tie cutter EVO cut is used for the safe removal of plastic zip ties. So fare cable ties have been removed with a standard side cutter that runs the risk of damaging the cable, with the new EVO cut cable tie removal tool the wire insulation remains intact.

The EVO zip tie cutter is ideally suited for large-scale industrial applications in the field of cable assembly.

EVO cut: cable tie removal tool


It is made of a lightweight ergonomic plastic housing of glass-fibre reinforced polyamide. That’s why it is easy to operate with one hand.

One reason why the bundled goods remain unharmed are the precisely adjusted blades.

However, to ensure that only the cable tie is cut and not cable sets, the matching nosepiece is also required depending on the zip tie width and thickness.

 

 

For this reason, our zip tie cutter is available with three different nosepieces:


EVO cut: tie wrap cutter EVO cut: tie wrap cutter


Here you find an overview about the nosepiece sizes you can use to cut HellermannTyton cable ties safely:


EVO cut tie cutter EVO cut tie cutter


Tie cutter: EVO cut

All three nosepieces are securely attached to the EVO cut and can be easily changed using a simple push system.

A light press on "Push" releases the locking mechanism and the front cap can be pulled off. The front nosepiece can be put back on just as easily.

 

 

Introducing the EVO cut

EVO cut eLearning

You would like to get to know the EVO cut even better? Then take a look at our eLearning now. Here you will learn more about the tool and its benefits in an interactive and vivid way. See for yourself, completely free of charge and with just one click.

The HellermannTyton Service

Autotool 2000 CPK

Our in-house team of developers can also implement individual cable tie tool requirements for you – from the smallest cable tie guns to automatic bundling systems.

In collaboration with you, we can make specific adjustments or develop completely new cable tie bundling tools. At our site in Tornesch, Germany, HellermannTyton technicians manually install and service some 500 parts per automatic cable tie gun.

Fitters and installers can rely on cable tie processing tools from HellermannTyton to be of the highest quality and effectiveness.
 

The range of cable tie guns is bigger than you probably imagine: Our portfolio includes cable tie tools for every need

Automatic cable tie guns for plastic cable ties:

Pneumatic cable tie guns for plastic cable ties:

Pneumatic cable tie guns for stainless steel cable ties:

Manual cable tie guns for plastic cable ties:

Manual cable tie guns for stainless steel cable ties:

FAQ – Frequently Asked Questions

What does TLC mean?

TLC logo

TLC technology stands for Tension/Lock/Cut. This bit of technology makes all the difference in the EVO7 and EVO9 cable tie guns.

TLC Tension

1. Tension
The cable tie is tensioned to the preselected tensile force.

TLC Lock

2. Lock
Once the selected tensile force is reached, the cable tie gun automatically clamps the cable tie strap. The manual force usually required to keep the cable tie tensioned is no longer required.

TLC Cut

3. Cut
All the user has to do is pull the cable tie gun lever back gently. Very little force is required for the flush, smooth cut.

The benefit of the TLC technology in the EVO cable tie tools is immediately obvious to anyone used to conventional cable tie guns. Locking the tensioned strap before the cut reduces the mechanical strain on the tie, the blade and the operator’s muscles. The lack of recoil helps minimise repetitive strain injuries when operators manually tie thousands of cable ties per shift.
 

Where do you need automatic bundling systems?

Automatic bundling systems such as the Autotool 2000 CPK and the Autotool System ATS flex are suitable wherever very large numbers of cable ties have to be processed and constant quality guaranteed - e.g. in wiring harness assembly, in the automotive industry, in industrial plants or in the packaging sector.

Why are there cable tie pliers with different grip widths?

The goal of the HellermannTyton development team is to make our cable tie tools as user-friendly as possible. We also supply manual EVO family cable tie guns with a shortened grip width EVO7SP and EVO9SP for smaller hand spans.

How does a cable tie gun work?

How does a cable tie gun work?

Cable tie guns are often used when cable ties are processed in large quantities. The aim is to make it easier to tie large quantities of cable ties quickly and cut off the excess strap flush to the tie head. Cable tie guns also help tension and cut cable ties in hard-to-reach spaces, or at awkward angles, using one hand.