05/02/2026
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Defence industry cable solutions for land, air, and sea

Military cable solutions for mission-critical connectivity

Defence industry cable solutions

Engineered for land, air, and naval platforms: HellermannTyton delivers certified solutions for cable protection, insulation, identification, and fastening in military systems worldwide, including abrasion-resistant heat-shrink tubing, EMI shielding sleeves, and heavy-duty cable ties for defence. Each part is engineered to deliver reliable performance in the most demanding environments.

From rapid prototyping to serial production and full lifecycle support, our globally recognised processes ensure seamless integration and compliance with MIL-SPEC, NATO, EN, and VG standards.

We provide full defence industry certifications and documentation for audit readiness, giving you peace of mind for every project.

Whether you need aircraft wire systems, marine cable protection, or military wire harness solutions, we help you accelerate timelines, reduce risk, and maintain operational readiness – with speed, precision, and reliability.

Need guidance selecting the right defence cable solutions for land, sea, or air applications? 

Built for compliance: defence industry certifications and military standards

Solar cable management products

Compliance is the foundation of trust in military and defence cable management. Every cable solution – from heat shrink tubing to EMI shielding sleeves and MIL-SPEC cable ties – must meet strict international standards to ensure safety, reliability, and audit readiness.

Our products are certified to:

  • ISO 9001, AS9100, and IATF 16949 for quality management
  • MIL-DTL-23053, MIL-STD-810, and MIL-T-81490 for military product performance
  • DEF STAN, VG, EN, and UL standards (e.g., VG95343, EN6049)
  • NATO STANAGs and official NCAGE Code registration
  • Full compliance with RoHS and REACH

Complete documentation and traceability support audits and qualification processes – ensuring that military cable management solutions integrate seamlessly into land, naval, and aerospace platforms.

Purpose-built defence industry cable solutions for land, sea, and air applications

Cable management for land combat systems and field support equipment

Cable management for land combat systems and field support equipment

Modern land combat systems and field support equipment require cable management solutions engineered to withstand:

  • Shock and vibration: Continuous mechanical stress in armored vehicles and mobile platforms
  • Dust, mud & contaminants: Harsh field conditions that can compromise insulation and routing
  • Extreme temperatures: Wide thermal ranges in arctic, desert, and operational heat scenarios
  • Electromagnetic interference (EMI): Protection of sensitive electronics across the connected battlefield
  • Reliable identification: Ensuring traceability, compliance, and fast maintenance in high‑tempo operations

These capabilities ensure secure, resilient, and maintainable cable infrastructure across modern land systems.

Cable management for land combat systems

Core competencies are designed to address key defence challenges, such as reducing lead times, strict compliance requirements, lifecycle support, and the need for scalable, resilient solutions.

The approach combines technical excellence, operational efficiency, and strategic partnership – supporting projects from development through ramp-up to operational sustainment.

Military cable management and rugged cable protection for land combat systems

In military land systems, cables must remain secure under constant vibration and mechanical stress to prevent mission-critical failures.

Military cable management an rugged cable protection for land combat systems

To meet these requirements, the following solutions provide the durability and performance demanded in defence environments:

  • T-Series heavy-duty cable ties and MIL-SPEC cable ties for secure bundling under extreme vibration
  • MBT stainless steel cable ties and MIL-SPEC fasteners for high mechanical strength and corrosion resistance
  • Heat shrink tubing (MIL-DTL-23053) and abrasion-resistant heat-shrink tubing for insulation and strain relief in harsh conditions
  • Braided sleeving and spiral wrap for abrasion resistance and flexible routing
  • MIL-SPEC stainless steel tubing for robust protection in armored platforms

EMI braided shielding and environmental sealing to military grade

Signal integrity is vital in combat environments where electromagnetic interference can disrupt sensitive electronics.

EMI braided shielding and environmental sealing for military

To ensure reliable performance in these demanding conditions, the following shielding and protection solutions provide the required level of EMI resilience:

  • HelaShield electromagnetic shielding sleeves, EMI self-closing shielding wrap, and EMI shielding conduit to maintain signal integrity including Twist-In EMIZ open woven sleeve for easy installation and superior EMI shielding performance
  • Heat shrink moulded shapes and EMI shielded heat shrink tubing for sealing and strain relief, certified to MIL-SPEC
  • Electromagnetic shielding tape and EMI/RFI cable shielding for localized EMI protection
  • Backshells for military connectors deliver strain relief and environmental sealing for armoured vehicle wiring harnesses.

Identification and labelling for traceability in defence land systems

Clear cable identification ensures fast maintenance and full compliance with military standards.

  • TTM430 thermal transfer printer for durable cable markers
  • Self-laminating labels, heat shrink markers, and MIL-SPEC labels compliant with MIL-STD cable labelling and NATO STANAG
  • Identification solutions for accurate labelling in field operations, supporting mil-std for cable harness and MIL-SPEC wiring harness requirements

Tool-assisted assembly for military cable harnesses

Efficient installation under operational time pressure requires ergonomic tools built for the demanding environments of land combat systems and armoured platforms.

  • MK9P installation tool for ergonomic, repeatable bundling in military ground‑vehicle harness assembly.
  • Automatic bundling systems for high‑volume production supporting tracked and wheeled combat platforms, tactical vehicles and field‑deployable systems.

Marine defence cable solutions

Marine defence cable solutions

Naval and maritime defence platforms face unique challenges: saltwater corrosion, vibration, confined spaces, and strict compliance requirements.

Every component must deliver long-term reliability under extreme conditions while meeting standards such as MIL-SPEC, VG, and certifications from Lloyd’s Register or DNV GL.

Extreme-environment cable management to resist corrosion, chemicals, and mechanical stress

Marine environments demand defence industry cable solutions that resist corrosion, chemicals, and mechanical stress over decades of service.
 

  • MBT stainless steel cable ties and MIL-SPEC cable ties for maximum strength and resistance to saltwater and UV exposure
  • MIL-SPEC fasteners for secure, vibration-resistant installations in harsh conditions
  • Halogen-free, low fire hazard (LFH) materials for enhanced safety in confined spaces
  • Braided sleeving and protective conduits for abrasion resistance and flexible routing in tight layouts

Protect mission-critical naval combat systems from ingress and shock with watertight and vibration-proof connectivity

Protect mission-critical naval combat systems from ingress and shock ​​​​​​​with watertight and vibration-proof connectivity

Reliable sealing and strain relief are critical to protect mission-critical systems from ingress and shock.

  • Clear marine heat shrink tubing for watertight insulation and environmental sealing
  • Marine heat shrink moulded shapes certified to MIL-SPEC for strain relief and sealing
  • Sealing backshells for connectors ensure watertight protection and EMI shielding in naval systems.

EMI Shielding for signal integrity and marine cable protection

EMI Shielding for signal integrity and marine cable protection

Electromagnetic interference can compromise sensitive naval electronics – shielding is essential.

  • EMI shielding conduit, EMI braided shielding, and self-closing wraps for robust EMI/RFI marine cable protection, e.g. Twist-In EMIZ sleeve for fast, tool-free EMI shielding in confined spaces
  • Electromagnetic shielding tape for localised EMI protection in critical systems

Identification and labelling in marine defence cable solutions

Clear, durable marking ensures compliance and simplifies maintenance in complex naval systems.

  • Heat shrink markers and self-laminating labels compliant with MIL-STD cable labelling
  • Identification solutions for rapid deployment in defence environments

Tool‑assisted assembly for military naval cable installations

Space constraints and time‑critical installations aboard naval vessels and marine military systems require highly efficient and reliable assembly solutions.

  • MK9P cable tie installation tool for ergonomic, repeatable bundling in marine‑grade harness installation.
  • Semi‑automated bundling systems for streamlined cable assembly across shipboard, submarine and offshore defence applications.

Military cable solutions for aerospace applications in the defence industry – aircraft, unmanned aerial vehicles (UAV), avionics

Military cable solutions for aerospace applications in the defence industry

Aerospace platforms demand cable management that is lightweight, space-efficient, vibration-resistant, and fully compliant with stringent safety and performance standards. From take-off to landing, reliability is non-negotiable – and every component must meet aerospace-specific certifications such as AS9100, RTCA/DO-160, and MIL AS85049.

Ultra-lightweight, flame-retardant protection for aerospace defence industry

Ultra-lightweight, flame-retardant protection for aerospace defence industry

Weight reduction without compromising safety is critical in aircraft and UAV applications.

  • Aircraft heat shrink tubing (MIL-DTL-23053) and moulded parts engineered for weight-sensitive platforms
  • Flame-retardant materials tested for aerospace safety requirements
  • Solutions designed to minimise mass while maximizing durability and environmental resistance

Certified solutions for avionics and power systems

Certified solutions for avionics and power systems

Avionics and power distribution systems require components that guarantee signal integrity and compliance.

  • Products certified for avionics, sensor integration, and power distribution
  • Materials and assemblies approved for aerospace use, ensuring compatibility with advanced electronic and control systems
  • Backshells for MIL-SPEC connectors provide secure, vibration-resistant terminations in avionics and power distribution systems

Defence industry cable solutions for high-altitude and extreme conditions in the air

Aerospace environments expose cables to vibration, moisture, chemicals, and temperature extremes.

  • Materials developed for high-altitude operation and harsh conditions
  • Full compliance with EN, VG, MIL AS85049, and OEM standards such as AS9100 and RTCA/DO-160

Identification and labelling for traceability in the aerospace and defence industry

Identification and labelling for traceability in the aerospace and defence industry

Clear identification for defence industry cable solutions ensures maintenance efficiency and regulatory compliance throughout the flight lifecycle.

  • TTM430 thermal transfer printer for durable aerospace-grade cable markers
  • Heat shrink markers and self-laminating labels compliant with MIL-STD and AS9100
  • Identification kits for rapid inspection and lifecycle management

Proven performance for defence and aerospace industry

Every component must deliver dependable performance from initial integration to long‑term maintenance across aerospace and defence platforms – including commercial, military and unmanned aircraft.

  • Solutions field‑tested on fixed‑wing, rotary‑wing and unmanned military aircraft, supporting signal integrity, mechanical resilience and EMI shielding in harsh environments
  • Lifecycle support with documentation, traceability, and upgrade services to maintain compliance (e.g., MIL‑STD/MIL‑SPEC, VG/DEF STAN as applicable) and sustained operational readiness

Ramp-up readiness: military cable management from prototype to serial production

Ramp-up readiness: military cable management from prototype to serial production

Defence programs often move from low-volume prototypes to high-volume production at short notice – agility and speed are critical for defence industry cable solutions.

Whether you need a single prototype or a full fleet rollout, we deliver defence industry cable management solutions with speed, precision, and reliability – helping you stay ahead of operational demands.

Ramp-up readiness: military cable management from prototype to serial production

Our scalable approach ensures readiness for every phase of cable management:

  • Rapid prototyping and co-engineering for custom requirements
  • Scalable production capacity across 18 global sites for fast operational ramp-up
  • Local stockholding and short delivery routes to minimize lead times
  • Certified processes and full compliance with VG, MIL, NATO, and customer-specific standards
  • Lifecycle support, including MRO, retrofit, and obsolescence management
  • Proven risk mitigation strategies and supply chain resilience

Frequently Asked Questions

What are the main challenges in defence cable management?

Defence industry cable solutions must address extreme environmental conditions, electromagnetic interference (EMI), strict compliance requirements, and the need for rapid deployment and maintenance. Solutions must be robust, reliable, and certified for use in land combat systems, marine defence cable solutions, and aerospace cable assemblies.

Which product groups are most relevant for military applications?

Key product groups for defence applications include:

  • Heat shrink moulded shapes and MIL-Spec heat shrink tubing for mechanical protection and sealing
  • Heat shrink sleeves for insulation under extreme temperatures and vibration
  • EMI shielding sleeves, EMI shielding conduit, and EMI braided shielding to maintain signal integrity
  • Braided sleeving and spiral wrap for abrasion resistance and flexible routing
  • Identification solutions such as MIL-SPEC labels, mil-std cable labelling, and heat shrink markers for traceability
  • Cable ties and MIL-SPEC fasteners for secure, vibration-resistant installations
  • Adhesives and sealing compounds for environmental protection

All products comply with MIL-SPEC, VG, and NATO STANAG standards, supported by full documentation and certifications for military.

What makes a good defence cable solution supplier?

A reliable defence cable solution supplier should offer:

  • Certified product portfolio: Compliance with MIL-SPEC, VG, NATO STANAG, and other international standards for heat shrink tubing, EMI shielding, and cable ties
  • Technical expertise: Deep understanding of military cable management challenges such as EMI protection, vibration resistance, and environmental sealing
  • Global production capability: Scalable manufacturing for rapid prototyping and high-volume ramp-up, ensuring short lead times and supply chain resilience
  • Lifecycle support: Documentation, retrofit kits, and MRO services to maintain operational readiness throughout the equipment lifecycle
  • Independence and flexibility: Ability to collaborate with OEMs, Tier 1 suppliers, and harness makers without conflicts of interest

Choosing a supplier with these qualities ensures mission-critical reliability, compliance, and operational efficiency for land, naval, and aerospace platforms.

Which standards and certifications are important for defence cable solutions?

Key standards include MIL-SPEC wiring harness, MIL-STD for cable harness, DEF STAN, VG, NATO STANAG, EN, and UL. For quality management: ISO 9001, AS9100, and IATF 16949. Compliance with RoHS and REACH is also essential.

Can you support rapid prototyping and ramp-up to serial production?

Yes – we offer rapid prototyping, co-engineering, and scalable production for military cable assemblies, heat shrink tubing for defence, and EMI shielding sleeves across 18 global sites.

How do you ensure supply chain security and on-time delivery for defence projects?

With over 40 national organisations, 18 production sites, and robust local stockholding, we guarantee short lead times for MIL-SPEC cable ties, marine heat shrink tube, and other mission-critical components.

Do you provide lifecycle support, including MRO and retrofit solutions?

Yes – including retrofit kits, MIL-SPEC wiring harness upgrades, and full compliance documentation for audits.

Want to learn more?

Download our Defence Brochure for comprehensive product information and compliance details.